Screen Preparation and Reclamation for Apparel Decorators
Screen making is vital to good apparel decorating, since the quality of a screen-print design will be very influenced by, if not dictated by the quality of the screen.
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Many screen printers initially focus on printing T-shirts, but did you know you also can think outside the box and print other fun items, like stickers?
Screen printing stickers can be easy, and they can take this decorating discipline in creative and new directions. Following are a few pointers to remember:
1. When screen printing stickers you cannot use a plastisol ink. Use the following inks instead:
• graphic
• solvent-based graphic: most popular due to its stability
• graphic water-based ink: good option for an eco feel.
• UV: doesn’t dry in screen, but has to cure with expensive reactor
2. Use a 230-mesh screen.
3. Use solvent-resistant or graphic emulsion, as standard emulsion will break down.
4. Set the off-contact to 1/4-inch.
5. A vacuum pallet works best, but spray tack on wood will suffice for short runs.
6. Use a 70 durometer squeegee.
7. Mix your ink with thinner. This will help the ink to dry slower and make it easier to work with. Thin the ink 3%-5%. (Editor’s Note: If ink spiders, it is too thin.)
8. To start printing, apply ink and flood the screen. Practice your print stroke, and make sure to back-flood. Test and modify your technique as needed, but remember to always keep the screen flooded, as this keeps the ink from drying.
9. Clean up using solvent, screen opener or thinner. Clean screen so all ink is out of your screen immediately. Not doing this will result in a ruined screen.
Ryan Moor is president and CEO at Ryonet. Heather Ashlock is Editor. For more information or to comment on this article, e-mail Heather at
hashlock@ryonetcorporation.com.
Screen making is vital to good apparel decorating, since the quality of a screen-print design will be very influenced by, if not dictated by the quality of the screen.
FULL STORYQuality control is an essential part of growing any manufacturing business and maintaining customer satisfaction and loyalty. Screen printing has its challenges, but that’s what separates the good from the excellent.
FULL STORYIn Part 1 of this series, step-by-step techniques were listed for everything from press setup to preparing pallets and applying pallet adhesive. In Part 2, we'll start with emulsion practices and sufficient coverage on screens.
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