Unifi Achieves Milestone of 20 Billion Bottles Transformed

Published: June 22, 2020

Unifi, Inc., Greensboro, N.C., recently reached a key goal set in 2017, transforming more than 20 billion PET bottles through its REPREVE platform of recycled performance fibers.

“As we celebrated World Environment Day, we wanted to thank all of our brand and mill partners around the globe for helping us reach this significant achievement and working with us to reduce plastic bottle waste,” says Tom Caudle, president and chief operating officer of Unifi. “Because it takes one plastic bottle an average of 450 years or more to start decomposing, it’s important to keep as much plastic as possible out of our natural and urban landscapes. If each of us makes a conscious effort to recycle, we can improve our environment for today and can protect it for the future.”

Twenty-billion single-serve plastic bottles can physically circle the earth approximately 100 times or fill the Empire State building more than 13 times. Recycling and transforming the bottles has the potential to save enough energy to power more than 189,000 average homes for one year; save more than 1.7 billion liters of water, the equivalent of one year of drinking water for approximately 2.3 million people; and improve air quality by avoiding more than 517 million kilograms of CO2 emissions, the equivalent of eliminating CO2 emissions from the consumption of 1.2 million barrels of oil.

This milestone also is the equivalent of keeping 156 plastic bottles per U.S. household (assuming approximately 128 million U.S. households) out of the landfill and transforming them into sustainable fabric with REPREVE recycled performance fibers that are used in apparel, upholstery, automotive and industrial applications, according to the company.

The REPREVE solution evolved to include using recycled plastic bottles as raw material for fiber, with the option to add performance capabilities like moisture-wicking and odor control. In addition to keeping bottles out of landfills and giving them a second life, REPREVE production uses less energy and water, while also producing fewer greenhouse gas emissions compared to manufacturing virgin synthetic fibers.

“Sustainability and recycling are key priorities for Unifi, and we are proud to lead by example as we continue to drive awareness of the importance of recycling,” Caudle says. “Consumer demand for more sustainable products will continue to drive demand for REPREVE from our brand, retail, and mill partners, and that will help us reach our goal of transforming 30 billion bottles in 2022.” — D.S.

Strategy & Planning Series
Strategy & Planning Series
Strategy & Planning Series